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Bulletproof steel plate

Bulletproof steel plate

Keywords:

Bulletproof steel plate

Description

Class EN Calibre and type of bulletSpeed m/sDistance/ mGRADE 500GRADE 550GRADE 600
FB29mm Luger FJ400 ± 1053.0   
FB3.357 Mag FJ/CB/SC430 ± 1053.0   
FB4.357 Mag FJ/CB/SC  
.44 Mag FJ/FN/SC
430 ± 10  
440 ± 10
53.0   
FB55.56x45 FJ/PB (SS109)950 ± 10106.0 6(5)
FB65.56x45 FJ/PB (SS109)  
7.62x51 FJ/PB/SC (NATO Ball)
950 ± 10  
830 ± 10
106.0 6(5)
FB77.62x51 FJ/PB/HC1 (NATO AP)820 ± 101014.0 (12,5)10

Military applications

Civil protections

Our FD steels with 2 to 20mm in thickness were first developed inChina by employing own equipments and Technologies. The steelswere heat treated with hot rolled plates to gain excellent ballisticperformance, uniform property, good shape and surface quality.

The steels can be used for applications where high ballistic performanceis required, such as armored cars, armored personnel carriers, escortvehicles, VIP cars, security doors, bank counter shield, strongbox,shields, helmet ,et al.

Manufacture process and delivery conditions

Manufacture process: The steel is made in oxygen converter, fully killed, secondary refined and casted into slabs. The slabs are reheated and rolled into coil in TMCP rolling process. After powerful leveling, cutting, heat treatment,and inspection, bulletproof plates are delivered in sheets.

Delivery condition: TMCP, quenched, quenched and tempered etc.

Processing and distribution service: According to customers' requirements, steel plate can be delivered with pretreatment such as blasting, painting etc. Additional services e.g., blanking, bending and machining are also provided.

Steel grades and specification

Steel gradeHB Hardness, HB  
typical value
Thickness  
mm
Width  
mm
Length  
mm
FD3003002-20850-18002000-12000
FD3703702-20850-18002000-12000
FD4404402-20850-18002000-12000
FD5005002-20950-18002000-12000
FD6006002-20950-18002000-12000

Chemical composition, wt%

Steel grade  C≤  Si≤  Mn≤  P≤  S≤Alt≥  Cr≤  Ni≤  B≤CEV Typical  
value
FD3000.220.52.00.0200.0150.0150.50.50.0050.60
FD3700.320.51.50.0200.0150.0151.00.50.0050.52
FD4400.351.01.850.0200.0150.0151.00.50.0050.55
FD5000.500.51.700.0200.0150.0151.20.80.0050.62
FD6000.501.01.850.0200.0150.0151.20.80.0050.67

CEV=C+Mn/6+Cr/5+Mo/5+V/5+Cu/15+Ni/15

Note: Nb, V and Ti may be added if necessary (Nb+V+Ti≤0.22%)

 

Mechanical properties

Steel grade ThicknessTensile test90° bendingImpact  
energy
Yield strength  
ReH,MPa
Tensile strength  
Rm,MPa
Elongation  
A5,%
Bending-20℃  
KV2,J
FD3002-20≥700≥900≥10d=3a≥20
FD3702-20≥900≥1050≥10-≥20
FD4402-20≥1100≥1250≥8-≥20
FD5002-20≥1250≥1450≥8-≥20
FD6002-20≥1450≥1750≥6-≥20

Note:1. Transversal specimen is adopted in the tensile test and longitudinal specimen in the impact test;

2. Transversal specimen is used in the bending test. d=bending diameter, a=plate thickness

Dimension, shape, weight and tolerance

Dimension, shape, weight and tolerance satisfy GB/T709-2006 Dimension, shape, weight and tolerances forhot rolled steel plates and sheets

Steels are manufactured by special heat treatmentprocess with superior shape and flatness within ≤3mm/m.

Additional requirements concerning the dimensiontolerance, roughness etc. should be confirmed bysupplier and be customer, and be specified in thecontract.

Ballistic standards and protection grades

steels have excellent ballistic performance and good impact properties.

Standards: GA 164-2005, GJB 1694A-2000 and GJB 59.18-1988.

PD steels cover a large range of thickness, have passed different ballistic standards. Approved ballistic certification reports of PD steels are listed below. Customers can select appropriate steels according to their design.

 

Steel grade

Typical   

thickness  
mm

 Technical  

conditions

 

Gun

 

Projectile

 

Striking  
velocity, m/s

 

Normal angle

 

Shooting  distance,m

 

Note

FD3002.85GA 164-200579-type Mini  
submachine gun
51B-type 7.62mm  
handgun
490-51505/10/15A/B

 

 

FD440

5  
6
GJB 1496A- 200053-type 7.62  
mm velocimetry  
working gun
53-type 7.62mm  
steel core bullet
8280160  
120
 
8  
10  
12
GJB 1496A- 200053-type 7.62  
mm velocimetry  
working gun
53-type 7.62mm  
WO-109C piercing  
incendiary
80835  
27  
23
100 

 

FD500

2.3  
2.5
GA 164A- 2005

79-type 7.62mm     

light submachine gun

51B-type 7.62mm  
handgun bullet
490-51505/10/15A/B
4.0  
4.2
56-type 7.62mm     submachine gun56-type 7.62mm     handgun bullet710-735010/15/30C
4.8  
5.0
GJB 59.18- 198853-type 7.62  
mm velocimetry  
working gun
53-type 7.62mm  
steel core bullet
820-835010/15/30 
10  
12
GJB 1496A- 200053-type 7.62  
mm velocimetry  
working gun
53-type 7.62mm  
WO-109C piercing  
incendiary
800-81523100 
FD6004.0  
4.5
GJB 59.18- 198853-type 7.62  
mm velocimetry  
working gun
53-type 7.62mm  
steel core bullet
820-835010/15/30 
10  
12
GJB 1496A- 200053-type 7.62  
mm velocimetry  
working gun
53-type 7.62mm  
WO-109Cpiercing  
incendiary
800-81523100 

Note: Ballistic certification report is available if needed

 

Drilling

Either high speed steel or cemented carbide drillscan be used for drilling.To  
ensure the efficience andaccuracy,micro-alloyed(HSS-E)  
or cobalt-alloyed(HSS-Co)dnill is recommended.  
 

Work piece should be clamped tightly while milling andwide-space milling cutter is  
recommended.Carbidecoating,ceramic alloy etc.can be used as the materialfor  
flat cutter,and hard alloy,cobalt-alloyed high speedsteel etc.for end  
cutter,combined milling head is notsuggested.Cutting width of flat milling is 75-80%  
of thediameter of milling head. 

Bending

When cold forming is needed for PD steels,close attention need to be paid to thespringback.High strength usually 
means largespringback.It should be noted that the minimumbending diameter can not be smaller than 
thatconfirmed in the delivery conditions.The minimumbending diameter for PD500 has to be 8 times largerthan 
the plate thickness;the corresponding bendingdiameter for PD440 has to be 5 times larger thanthe plate thickness. 
 

Mechanical cutting is not recommended for bendingparts.

Cutting

PD steels are suitable for waterjet, laser and plasma cutting. Provided that the 
cutting blades hard enough and the equipment stiffness high enough, mechanical 
cutting could be an optional. However,waterjet is highly recommended, as the 
ballistic properties of the cut edge can be guaranteed.

Hot working

Heat treatment is not recommended. If a tempering process is needed, please contact the technical customer 
service for further assistance.

Welding

PD steels can be welded with conventional welding methods. Austenitic or low 
strength ferritic welding consumables are recommended. High strength ferritic 
welding consumables can also be used if the strength of welding joint is important.

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